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Lift Assist Pneumatic Manipulator

A Lift Assist Pneumatic Manipulator is an industrial device powered by compressed air to enable near-zero-gravity handling of heavy/awkward payloads. It combines pneumatic cylinders, balance valves, and customizable end-effectors to reduce operator fatigue, improve precision, and enhance workplace safety, requiring minimal manual force for lifting, rotating, and positioning.

Our Lift Assist Pneumatic Manipulators deliver zero-gravity operation via compressed air systems, eliminating manual lifting strain. Compatible with vacuum cups, mechanical grippers, and custom end-effectors, they excel in repetitive assembly, metal fabrication, automotive, and packaging tasks. CE-certified safety features include air-failure protection tanks, anti-drift brakes, and pilot-operated check valves to prevent payload drop-offs. Fast installation, low maintenance, and customizable reach/capacity options to fit your work cell perfectly.

Technical Customization Options

Power Source : Compressed Air (0.5-0.8 MPa)
Load Capacity : Up to 500 kg
Arm Length : 1.5 m to 4 m (adjustable)
Vertical Stroke : Up to 2 m
Rotation Angle : 360° (continuous)
Control System : Pneumatic Control Valve
Material : Aluminum Alloy / Stainless Steel / Carbon steel
Installation : Floor-mounted Column
Working Temperature : -10°C to 50°C

Core Performance & Design
  • Zero-gravity balance: Air pressure precisely counteracts load weight, letting operators guide 50kg–500kg loads with just a light touch for lifting, rotating, tilting, and placing
  • Multi-mount flexibility: Floor-pedestal, overhead gantry, or ceiling-mounted configurations to maximize your floor space
  • Custom end-effectors: Vacuum pads for metal sheets, mechanical grippers for castings, magnetic tools for ferrous parts, and custom tooling for irregular shapes
  • Smooth, proportional control via ergonomic pistol/twist grip valves for pinpoint positioning
Applications & Advantages

Ideal for automotive assembly lines, metalworking shops, plastic injection molding, packaging facilities, and aerospace component handling. Benefits include:

  1. 60%+ reduction in workplace musculoskeletal disorders
  2. 30% increase in throughput for repetitive tasks
  3. No electrical power required in hazardous/explosive zones
  4. Low maintenance costs compared to hydraulic or fully electric alternatives
~ TONGLI INDUSTRY ~

OUR ADVANTAGE

~ How It’s Work ~

SERVICE PROCESS

STEP 01
Free Program

Based on the product information, usage conditions, installation site environment, and layout provided by the customer, we provide customized solutions for free.

STEP 03
Professional production

All accessories have passed factory testing and meet specifications, enabling continuous and unobstructed operation.

STEP 02
Site investigation

For complex on-site conditions or special workpieces, Tongli can provide on-site investigation and measurement services to make appropriate solutions.

STEP 04
On site installation

Having a professional equipment installation team, with excellent skills and tools, we provide fast and reliable robotic arm installation services.

~ How It's Work ~

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