The assembly of truck tires is a heavy and high-precision operation. The traditional tire assembly method is not only inefficient, but also easily causes fatigue and safety hazards to operators. In order to improve production efficiency and improve the working environment, more and more companies are beginning to use tire assembly manipulators.
Functions of tire assembly manipulators
The tire assembly manipulator is mainly used to complete the following steps:
Tire removal: Use the manipulator to remove the old tire from the wheel hub.
Tire installation: Accurately install the new tire on the wheel hub.
Bolt tightening: Use a torque wrench to tighten the wheel hub bolts to the specified torque.
Classification of tire assembly manipulators
According to different structures and functions, tire assembly manipulators can be divided into the following categories:
Suspended manipulators: The manipulator is fixed above the workshop through a suspension device, with a large working range and high flexibility.
Mobile manipulators: The manipulator is installed on a mobile chassis and can be flexibly moved to different working positions.
Fixed manipulators: The manipulator is fixed on the workbench and is suitable for assembly line operations.
Advantages of tire assembly manipulators
Improve efficiency: The working speed of the manipulator is much higher than that of manual labor, which can greatly improve production efficiency.
Ensure quality: The manipulator can accurately control the tightening torque to ensure the reliability of tire installation.
Improve working environment: Reduce the labor intensity of workers and improve the working environment.
Improve safety: Avoid safety accidents that may be caused by manual operation.
Selection of tire assembly manipulators
When selecting tire assembly manipulators, the following factors need to be considered:
Tire size: Select a suitable manipulator according to the size of the tire to be assembled.
Production volume: Select a suitable manipulator model according to the production volume.
Workspace: Select a suitable manipulator installation method according to the workshop layout.
Automation degree: Select a manipulator with different degrees of automation according to production needs.
Application of tire assembly manipulators
Tire assembly manipulators are widely used in automobile manufacturing, tire repair, logistics and other industries. It can greatly improve the efficiency and quality of tire assembly and reduce production costs.
