Manipulators for the film roll industry are specialized tools designed to safely and efficiently handle heavy and awkward film rolls. They are crucial for preventing injuries from manual lifting and ensuring smooth, precise movements during production processes. These manipulators can lift, rotate, and tilt rolls, adapting to different sizes and weights and integrating seamlessly into various stages of film production.
Types of Film Roll Manipulators:
1.Pneumatic Manipulators:
Often used for smooth and controlled movement, especially with soft cable designs, they can handle rolls of various weights and sizes.
2.Electric Manipulators:
Offer precise movements and can be remotely controlled, which is useful for maneuvering in tight spaces.
3.Manual Manipulators:
A more cost-effective option when space isn’t limited and the rolls aren’t excessively heavy, offering ergonomic lifting and tilting.
Manipulators with Specific Gripping Tools:
Different gripping mechanisms are used depending on the roll material and size, including expanding mandrels for internal core gripping, external gripping tools, and magnetic grippers for ferrous materials.
Benefits of Using Manipulators:
Reduced Injury Risk:
By automating the lifting and moving of heavy rolls, manipulators minimize the physical strain on workers.
Increased Efficiency:
Manipulators enable faster and more precise movements, leading to increased productivity and reduced cycle times.
Enhanced Ergonomics:
They allow for safe and comfortable handling of rolls, minimizing the risk of musculoskeletal injuries.
Customization:
Manipulators can be customized with various gripping tools and mounting configurations to suit specific needs and production environments.
Versatility:
They can handle rolls of various sizes, weights, and materials, including plastic film, paper, and even steel.
In the film roll industry, manipulators are used for:
Loading and unloading rolls onto machines: Ensuring smooth and accurate placement of rolls for further processing.
Changing reels at workstations: Facilitating quick and safe reel changes, minimizing downtime.
Moving rolls from pallets to production lines: Streamlining material handling and improving workflow.
Positioning rolls for various processes: Enabling precise movements for tasks like slitting, winding, and packaging.
Thanks for reading! I’m Loren, responsible for the global automation equipment export business at Tongli Industrial.
We provide high quality assisted lifting manipulator to help factories upgrade to intelligence.
If you need product catalog or customized solution, please contact:
Email: manipulator@tongli17.com | Mobile Phone: +86 159 5011 0267
