Power-assist manual manipulators are the industry standard for installing windshields in automotive assembly plants where human workers still lead the process.

Key Features & Components

• Vacuum End-Effector：Uses multiple specialized suction cups to grip the glass without leaving marks or damaging “smart” coatings.
• 360° Articulation：Allows the worker to rotate the windshield from a vertical “storage” position to a horizontal “install” position.
• Float Mode：Allows the operator to move the glass by touching the glass itself rather than a control handle, providing superior tactile feedback.
• Auto-Weight Sensing：The system automatically detects the weight (e.g., if switching between a light sedan windshield and a heavy SUV panoramic roof).
• Safety Interlocks：A “drop-prevention” system that prevents the vacuum from releasing until the sensors confirm the glass is firmly seated on the car body.

The Typical Assembly Cycle

• Pick-up: Operator moves the vacuum head to a rack (dunnage) containing the glass.
• Sense: The manipulator senses the weight and enters “zero-gravity” mode.
• Prime: The operator passes the glass under an adhesive nozzle or uses the manipulator to apply the urethane bead.
• Orient: The glass is tilted/rotated to match the A-pillars of the car.
• Set: The operator guides the glass into the frame. The machine assists with a gentle “press” to ensure the seal is airtight.
• Release: Once the safety interlock confirms a firm set, the vacuum releases.